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Epoxy/Polyester Hybrid Powder Coatings

OEM  OEM Services Provided
Feature Good stability
Classification Paint Additives
Advantage  Professional, Fast Delivery, Customizable
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Features:

Great adhesion, impact resistance, and hardness;

Smooth coating layers with high gloss;

Chemical and weather resistance;

Great Storage stability

Epoxy/Polyester Hybrid Powder Coatings: A Balanced Solution

Epoxy/polyester hybrid powder coatings combine the best properties of epoxy and polyester resins, offering cost efficiency, good durability, and broad applicability. Below is a structured overview:

1. Key Characteristics

PropertySpecification
Resin Composition30-50% Epoxy resin + 50-70% Polyester resin
Curing MechanismCarboxyl-epoxy reaction (thermosetting)
Curing Conditions160-200°C (320-392°F) for 10-15 minutes
Film Thickness50-80 μm
Gloss Range20-90% (matte to high gloss)
AdhesionExcellent (ASTM D3359: 5B)

2. Advantages vs. Pure Epoxy & Polyester

FeatureHybrid (Epoxy/Polyester)Pure EpoxyPure Polyester (TGIC/PRIMID)
UV ResistanceModeratePoorExcellent
Chemical ResistanceGoodExcellentFair
Cost EfficiencyHighModerateHigh
Indoor DurabilityExcellentExcellentGood

3. Common Applications

IndustryTypical Uses
AppliancesRefrigerators, washing machines, ovens
FurnitureOffice furniture, shelving, metal cabinets
General MetalElectrical enclosures, lighting fixtures, HVAC components
AutomotiveInterior parts, engine brackets, under-hood components

4. Formulation Guidelines

ComponentTypical Content (wt%)Function
Epoxy Resin30-50%Chemical resistance, adhesion
Polyester Resin50-70%UV stability, flexibility
Pigments & Fillers15-30%Color, opacity, and texture
Flow Additives1-2%Smooth film formation
Catalysts0.5-1%Cure acceleration

5. Limitations & Solutions

LimitationMitigation Strategy
Limited UV ResistanceFor outdoor use, add UV stabilizers or topcoats
Yellowing Over TimeUse light-stable polyesters and antioxidants
Lower Flexibility vs. Pure PolyesterOptimize resin ratio and curing conditions

6. Comparison with Competing Technologies

Coating TypeBest ForNot Recommended For
Hybrid (Epoxy/Polyester)Indoor appliances, furnitureOutdoor UV-exposed surfaces
Pure EpoxyChemical-resistant industrial partsOutdoor applications
Pure PolyesterOutdoor architectural coatingsAcid/alkali exposure environments

Conclusion

Epoxy/polyester hybrid powder coatings strike a balance between performance and cost, making them ideal for indoor and mild-environment applications. While they lack the UV resistance of pure polyesters, their superior adhesion and chemical resistance justify their widespread use in appliances, furniture, and general metal coatings.

 

Declaration: The products displayed on this website are intended exclusively for industrial applications or scientific research. They are not intended for medical, pharmaceutical, or food use. In accordance with applicable laws and regulations, purchasing organizations must hold valid qualifications and approvals.

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