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Resins For Anti-corrosive Coatings

OEM  OEM Services Provided
Feature Good stability
Classification Paint Additives
Advantage  Professional, Fast Delivery, Customizable
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Performance Features

Good flexible, good adhesion to metal

Main Applications

Primer and topcoat of metal

Resins for Anti-Corrosive Coatings: Overview and Key Properties

CategoryDetails
Resin TypesEpoxy, Polyurethane, Alkyd, Acrylic, Chlorinated Rubber
Primary FunctionProtect metal substrates from corrosion
FormSolvent-based, water-based, or high-solids
Curing MechanismChemical crosslinking, oxidative drying, or moisture curing

Key Resin Types & Properties

Resin TypeCorrosion ResistanceAdhesion (ASTM D3359)Chemical Resistance
EpoxyExcellent (salt spray >1.000 hrs)5BHigh (acids, alkalis)
PolyurethaneVery Good (salt spray 500–1.000 hrs)4B–5BModerate
AlkydGood (salt spray 300–500 hrs)3B–4BLow
AcrylicModerate (salt spray 200–400 hrs)3B–4BModerate
Chlorinated RubberExcellent (salt spray >800 hrs)4B–5BHigh (water, salts)

Performance Requirements

PropertyTest MethodIndustry Standard
Salt Spray ResistanceASTM B117>500 hrs (industrial)
Adhesion (Wet/Dry)ASTM D4541>3 MPa
Abrasion ResistanceASTM D4060<50 mg loss (CS-10 wheel)
UV StabilityASTM G154ΔE < 2.0 after 1.000 hrs

Formulation Components

ComponentFunctionTypical %
Base ResinFilm formation40–60%
Corrosion InhibitorsPassive protection5–15%
PigmentsBarrier effect (e.g., zinc phosphate)10–25%
AdditivesRheology/UV stabilization1–5%

Substrate Compatibility

Metal SubstrateRecommended ResinPretreatment
Carbon SteelEpoxy, AlkydBlast cleaning (Sa 2.5)
Galvanized SteelAcrylic, PolyurethaneLight abrasion
AluminumPolyurethane, EpoxyChromate conversion
Stainless SteelEpoxy, SiliconeSolvent degreasing

Advantages vs. Limitations

Resin TypeAdvantagesLimitations
EpoxyBest chemical resistancePoor UV stability
PolyurethaneWeather resistanceHigh cost
AlkydEasy applicationLimited durability
Chlorinated RubberFast dryingEnvironmental concerns

Market Trends

TechnologyAdoption RateKey Driver
Water-Based30% growthVOC regulations
High-Solids25% growthReduced solvent use
Zinc-Rich PrimersSteady demandLong-term protection

Regulatory Compliance

StandardRequirement
VOC Limits<350 g/L (US EPA)
REACHSVHC compliance
IMO PSPCMarine coating standards

Summary

Anti-corrosive coating resins balance protection, durability, and environmental compliance. Epoxy resins dominate harsh environments, while polyurethanes excel in weather-exposed applications. Emerging technologies focus on eco-friendly formulations without compromising performance.

Declaration: The products displayed on this website are intended exclusively for industrial applications or scientific research. They are not intended for medical, pharmaceutical, or food use. In accordance with applicable laws and regulations, purchasing organizations must hold valid qualifications and approvals.

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