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PHENOLIC RESIN FOR CCL & PACKAGING

OEM  OEM Services Provided
Feature Good stability
Classification Paint Additives
Advantage  Professional, Fast Delivery, Customizable
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We also offer phenolic resins as a hardening agent for the electronic industry. They offer good mechanical strength, dimensional/thermal stability, and resistance to electricity, solvent, and acid. They are widely used in molding materials (including electronic packaging materials), laminate materials, and impregnation.

CategoryDetails
Key Applications– Copper-Clad Laminates (CCL): High-frequency PCBs
– Packaging: Food cans, beverage cartons
– Composites: Friction materials, brake pads
– Molding: Electrical insulators
Material Advantages– Thermal Stability: Tg >180°C
– Electrical Insulation: Dielectric strength >40kV/mm
– Adhesion Strength: >1,500psi peel strength
– Flame Retardancy: UL94 V-0 rating
Processing Features– Curing Temperature: 160-180°C
– Flow Characteristics: Low viscosity for complex molds
– Fillers Compatibility: Glass fibers, mineral powders
– Cycle Time: <30 min for compression molding
Eco-Compliance– VOC Emissions: <0.5% (water-based systems)
– Heavy Metals: Pb, Cd, Hg, Cr(VI) free
– Recyclability: >90% recovery rate
– Certifications: REACH, RoHS, FDA food contact compliant
Market Differentiation– High-Frequency CCL: Low Dk/Df for 5G infrastructure
– Sustainable Packaging: Replace epoxy in green applications
– Automotive: High-temperature resistance under hood
Quality Parameters– Residual Monomer: <0.1% (GC-MS)
– Moisture Content: <0.3% (Karl Fischer)
– Color Consistency: ΔE <1.5 (CIE Lab)
Industry Trends– Miniaturization: Thinner dielectrics for advanced electronics
– Circular Economy: Recycled resin systems
– Regulatory Pressures: Increasing focus on life cycle assessments

Note: Balancing performance and sustainability. Emerging as critical material in high-speed digital applications and eco-conscious packaging solutions.

Key Properties

Typical Properties of Phenolic Resin for CCL & Packaging

PropertyValue Range
Glass Transition Temp (Tg)120-180°C
Thermal Decomposition>300°C
Dielectric Constant (1MHz)4.0-5.0
Flexural Strength80-120 MPa
Water Absorption0.1-0.5%

Application Advantages

Performance Comparison in Electronic Applications

CharacteristicPhenolic ResinEpoxy ResinPolyimide
Cost Efficiency★★★★★★★★☆★★☆
Thermal Resistance★★★★★★★★★★★★
Processability★★★★★★★★★★★★
Moisture Resistance★★★★★★★★★★★★

Manufacturing Considerations

Processing Parameters for CCL Production

ParameterTypical Value
Curing Temperature150-180°C
Curing Time30-90 min
Pressure10-30 kgf/cm²
Resin Content30-50%

Conclusion

Phenolic resins remain a cost-effective solution for CCL and electronic packaging applications, offering balanced thermal and mechanical properties. While newer materials offer superior performance in specific areas, phenolic resins continue to dominate many standard applications due to their proven reliability and favorable cost-performance ratio.

Declaration: The products displayed on this website are intended exclusively for industrial applications or scientific research. They are not intended for medical, pharmaceutical, or food use. In accordance with applicable laws and regulations, purchasing organizations must hold valid qualifications and approvals.

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