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POLYSULFONE

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Feature Good stability
Classification Paint Additives
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Polysulfone (PSU) is synthesized from Bisphenol A and 4.4′-Dichlorodiphenyl Sulfone. PSU offers excellent performance in chemical resistance, heat stability (heat deflection temperature of 170℃), and impact strength. With the above characteristics, PSU is a kind of high performance engineering thermoplastic resin.

POLYSULFONE (PSU): TECHNICAL DATA SHEET

CategorySpecifications
Polymer TypeHigh-performance thermoplastic
Chemical StructureAromatic sulfone polymer
CAS No.25135-51-7
AppearanceAmber-transparent pellets
Density1.24 g/cm³
Glass Transition Temp (Tg)185°C
Continuous Service Temp-100°C to +180°C

Key Properties

PropertyPerformance Data
Tensile Strength70-75 MPa
Flexural Modulus2.6-2.8 GPa
HDT @1.82MPa175-180°C
Dielectric Strength15-17 kV/mm
Hydrolysis ResistanceExcellent (pH 2-13)

Grades & Modifications

GradeCharacteristics
Standard PSUUnfilled, medical/industrial
PSU + 30% Glass FiberHigher rigidity, HDT 205°C
PSU + Carbon FiberESD/conductive applications
Medical GradeUSP Class VI, ISO 10993 compliant

Processing Parameters

ParameterConditions
Injection MoldingBarrel: 320-380°C, Mold: 120-160°C
Extrusion340-390°C
Drying4h @120-150°C
Melt Flow Rate5-25 g/10min (343°C/2.16kg)

Applications

IndustryUses
MedicalSterilizable devices, dialysis components
AerospaceCabin interiors, ducting
Food ProcessingSteam-resistant parts
ElectricalCircuit boards, connectors
Water TreatmentMembrane housings

Safety & Compliance

AspectDetails
Flammability (UL94)V-0 (0.8mm)
RegulatoryFDA 21 CFR 177.1655, EU 10/2011
Autoclaving1000+ cycles @134°C
Chemical ResistanceResists alcohols, acids, oils

Comparison with Other High-Temp Plastics

PropertyPSUPEEKPEI
Max Continuous Temp180°C250°C170°C
Cost$$$$$$$$$$$$
ProcessabilityExcellentDifficultGood
TransparencySemi-transparentOpaqueAmber-opaque

References:

Handbook of Thermoplastics (2nd Ed.) – Olagoke OlabisiASTM D638 – Tensile Properties of Plastics

Declaration: The products displayed on this website are intended exclusively for industrial applications or scientific research. They are not intended for medical, pharmaceutical, or food use. In accordance with applicable laws and regulations, purchasing organizations must hold valid qualifications and approvals.

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