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phosphoric acid ester

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Feature Good stability
Classification Paint Additives
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Common Types & Chemical Structures

TypeChemical StructureGeneral Formula
Monoalkyl phosphateROPO(OH)₂CₙH₂ₙ₊₁OPO(OH)₂
Dialkyl phosphate(RO)₂PO(OH)(CₙH₂ₙ₊₁O)₂PO(OH)
Trialkyl phosphate(RO)₃PO(CₙH₂ₙ₊₁O)₃PO
Aryl phosphateArOPO(OH)₂C₆H₅OPO(OH)₂ (example)

Key Functional Properties

PropertyApplication Benefit
EmulsificationStabilizes oil-in-water systems
Anti-static effectReduces static in textiles/plastics
Flame retardancyForms char layer to inhibit combustion
Extreme pressure (EP)Reduces wear in lubricants
Hydrolysis resistanceImproved stability in aqueous formulations

Industrial Applications

IndustryUse CaseTypical Concentration
LubricantsEP additive in gear oils0.5–5%
TextilesAnti-static finishing agent1–3% (fabric weight)
Personal CareEmulsifier in creams/lotions0.5–2%
PlasticsFlame retardant in PVC5–15%
AgrochemicalsWetting agent in pesticides0.1–1%

Performance Comparison

ParameterPhosphoric Acid EstersSulfate EstersSulfonate Esters
Hydrolytic StabilityModerate to HighLowHigh
BiodegradabilityModerateHighLow
EP PerformanceExcellentPoorGood
Cost EfficiencyMediumLowHigh

Safety & Handling

ParameterSpecification
Storage Temperature5–30°C (avoid freezing)
Shelf Life24 months (unopened)
pH Stability4–9 (aqueous solutions)
PPE RequirementsGloves, goggles, ventilation
Environmental ImpactLow aquatic toxicity (OECD 301)

Overview:

Phosphoric Acid Esters, also known as organophosphate esters, are a class of chemical compounds derived from the esterification of phosphoric acid (H₃PO₄) with alcohols or phenols. These compounds are widely used in various industrial applications due to their unique properties, such as flame retardancy, lubrication, and surface activity. Phosphoric acid esters are versatile and find applications in flame retardants, plasticizers, lubricant additives, and surfactants.

Chemical Properties:

Phosphoric acid esters have the general chemical formula OP(OR)₃, where “R” represents an alkyl or aryl group. The properties of these esters depend on the type of alcohol or phenol used in their synthesis. They can be classified into three main types based on the degree of esterification:

1. Monoesters: OP(OR)(OH)₂

2. Diesters: OP(OR)₂(OH)

3. Triesters: OP(OR)₃

– Solubility: Phosphoric acid esters are generally soluble in organic solvents and, depending on the structure, may have limited solubility in water.

– Thermal Stability: They exhibit good thermal stability, making them suitable for high-temperature applications.

– Flame Retardancy: Many phosphoric acid esters are effective flame retardants due to their ability to release phosphoric acid, which forms a protective char layer when exposed to heat.

– Lubrication: They are used as anti-wear and extreme pressure additives in lubricants due to their ability to form protective films on metal surfaces.

Applications:

1. Flame Retardants:

– Phosphoric acid esters are widely used as flame retardants in plastics, textiles, and electronics. They work by promoting char formation and reducing the flammability of materials.

– Common applications include flame-retardant coatings for furniture, cables, and circuit boards.

2. Lubricant Additives:

– In the lubricant industry, phosphoric acid esters are used as anti-wear and extreme pressure additives. They form a protective layer on metal surfaces, reducing friction and wear under high-pressure conditions.

– They are commonly used in hydraulic fluids, gear oils, and metalworking fluids.

3. Plasticizers:

– Some phosphoric acid esters are used as plasticizers to improve the flexibility and durability of plastics, particularly in PVC (polyvinyl chloride) products.

– They are also used in synthetic rubber and coatings.

4. Surfactants and Emulsifiers:

– Phosphoric acid esters with hydrophilic and hydrophobic properties are used as surfactants and emulsifiers in industrial and household cleaning products.

– They are effective in stabilizing oil-in-water emulsions and enhancing wetting and dispersing properties.

5. Corrosion Inhibitors:

– In water treatment and metalworking fluids, phosphoric acid esters are used as corrosion inhibitors to protect metal surfaces from rust and degradation.

6. Other Applications:

– Agriculture: Used as wetting agents and adjuvants in pesticide formulations.

– Textiles: Used as softening agents and flame retardants in fabric treatments.

– Adhesives and Sealants: Used to improve adhesion and flexibility.

Safety and Handling:

– Phosphoric acid esters are generally safe when handled properly, but some derivatives may pose health risks, such as skin and eye irritation or respiratory issues, depending on their chemical structure.

– Personal protective equipment (PPE), such as gloves, safety goggles, and lab coats, should be worn when handling these compounds. Adequate ventilation is also recommended.

– In case of skin or eye contact, rinse thoroughly with water. If ingested or inhaled, seek medical attention immediately.

– Store phosphoric acid esters in a cool, dry place away from direct sunlight and incompatible materials (e.g., strong oxidizers).

Environmental Considerations:

– Many phosphoric acid esters are biodegradable, but their environmental impact depends on their specific structure and application. Some esters, particularly those used as flame retardants, may persist in the environment and require careful disposal.

– It is important to follow local regulations and guidelines for the use and disposal of phosphoric acid esters to minimize environmental risks.

Conclusion:

Phosphoric acid esters are highly versatile compounds with a wide range of applications in flame retardants, lubricants, plasticizers, surfactants, and corrosion inhibitors. Their unique properties, such as thermal stability, flame retardancy, and lubrication, make them indispensable in various industries. While they are generally safe when handled properly, appropriate safety measures should always be taken to ensure safe use and disposal. Phosphoric acid esters’ versatility and effectiveness ensure that they will continue to play a critical role in industrial and consumer applications for years to come.

Declaration: The products displayed on this website are intended exclusively for industrial applications or scientific research. They are not intended for medical, pharmaceutical, or food use. In accordance with applicable laws and regulations, purchasing organizations must hold valid qualifications and approvals.

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