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PHOSPHORUS FLAME RETARDANTS

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Phosphorus flame retardants are phosphate ester non-halogenated flame retardants, which are mainly used as non-halogenated (GREEN) flame retardants for various engineering plastics, rubbers and printed circuit boards.

PHOSPHORUS FLAME RETARDANTS: TECHNICAL OVERVIEW

CategorySpecifications
Chemical TypeOrganic & inorganic phosphorus compounds
Common ExamplesTCPP, TPP, RDP, APP
MechanismGas-phase radical quenching & char formation
Efficiency20-30% loading in polymers

Key Properties

PropertyPerformance Data
Thermal Stability200-300°C (decomposition)
LOI Improvement+5-15% (vs. non-FR polymer)
UL94 RatingV-0 achievable (1.6mm)
Hydrolysis ResistanceVariable (APP > TCPP > TPP)

Applications

IndustryTypical Use
ElectronicsPCB laminates
ConstructionPU foams, cables
TextilesBack-coatings
AutomotiveInterior parts

Comparison Table

TypeTCPPTPPAPP
StateLiquidLiquidSolid
P Content9%9%30%
Water Sol.LowLowHigh

Types of PFRs

TypeExamplesKey Feature
Organic PhosphatesTriphenyl phosphateHigh compatibility with polymers
PhosphonatesDimethyl methylphosphonateExcellent thermal stability
PhosphinatesAluminum diethylphosphinateSynergistic with other FRs
Red PhosphorusAmorphous red phosphorusHigh phosphorus content (90%)

Advantages vs. Limitations

AdvantagesLimitations
Lower toxicity vs. halogensMay reduce mechanical properties
Form stable char layersHigher cost than conventional FRs
Work in both gas/condensed phasesPotential plasticizer migration

Application Areas

Major Industrial Uses

IndustryApplicationCommon PFRs Used
ElectronicsCircuit boards, connectorsResorcinol bis(diphenyl phosphate)
ConstructionInsulation foams, cablesAmmonium polyphosphate
AutomotiveSeat foams, compositesAluminum phosphinate blends
TextilesProtective clothingPhosphonate oligomers

Mechanisms of Action

Condensed Phase: Promotes char formation through dehydration reactions

Gas Phase: Releases PO• radicals to interrupt combustion chain reactions

Thermal Barrier: Forms protective glassy phosphate layers

References:

Fire Retardant Materials (Horrocks, 2001)UL 94 Standard

Declaration: The products displayed on this website are intended exclusively for industrial applications or scientific research. They are not intended for medical, pharmaceutical, or food use. In accordance with applicable laws and regulations, purchasing organizations must hold valid qualifications and approvals.

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